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3 basic errors commonly encountered in garment production

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In the garment manufacturing industry, ensuring quality and efficiency in the production process is a significant challenge. However, there are some common mistakes that can affect the production process and the quality of the final product. In this article, we’ll take a look at three of these common mistakes and how to avoid them, helping to improve production efficiency and quality in the garment industry.

Garment production errors in quality

This is one of the most common errors in the garment manufacturing industry. These errors may include using substandard fabrics, improper sewing techniques, using poor materials, or not properly checking product quality before leaving the factory. This can lead to a final product that does not meet the customer’s requirements and causes loss of time and costs.

Fabric cutting error

Cut fabric incorrectly to size, shape, or orientation.
Using uneven cutting techniques leads to some parts of the product being defective.
Using fabric with defects, such as fabric with wrinkles, tears, or dirt.

Sewing error

Uneven seams, causing distorted and asymmetrical products.
Using sewing thread of the wrong type or of insufficient quality can lead to seams that are easily torn or damaged after a period of use.
Sewing incorrectly the required number of sewing points will reduce the durability of the product.

Completion error

Using incorrect or poor quality accessories reduces the aesthetics and durability of the product.
The finishing of the product is not clean, causing tangled and unsightly seams.
The product has errors in printing, embroidery or pattern details that are not in the right position or are uneven.

Error in quality check

Shortcomings in the quality control process, leading to the production of products that do not meet standards.
The product is loose or damaged during transportation due to errors in packaging and storage.

Error in the rate of unsatisfactory products

The product does not meet the requirements for size, color, or design due to failure to comply with the requirements of the drawing or sample.
These types of errors can cause customer complaints, reduce brand reputation, and increase production costs due to having to deal with remanufacturing or product returns.

Garment production errors in production stages

This is a common error related to the manufacturing process. These errors can include lapses in process management, shortages of necessary materials and tools, or failure to follow correct manufacturing procedures. This can cause production delays and affect the quality of the final product.

Pattern error

Pattern errors occur when the printing or embroidery process is not done correctly, leading to inconsistency or distortion in the pattern on the garment.

Fabric spreading error

Fabric spreading errors occur when the fabric is not stretched evenly or is not cut to the correct size before the sewing process is performed. This can lead to distortions and asymmetry in the product or pieces of fabric that do not fit the required dimensions.

Knitting error

Knitting defects occur when the weaving or sewing process using a knitting machine is not performed properly, leading to misalignment or damage in the structure of the garment, such as tangles or unwanted deformation. want.

These errors can often be related to each other in the garment production process because they are all related to basic production steps such as cutting, fabric spreading, and weaving. For example, uneven fabric spreading errors can lead to inconsistent pattern errors or knitting errors during the sewing process of the product. To minimize these errors, it is necessary to have strict quality control procedures and train production staff in techniques and use of modern equipment and technology.

Garment production errors in transportation

Failure to manage and control the transportation process well can lead to problems such as damage during transportation, loss of goods, or late delivery. This can cause customer dissatisfaction and affect the company’s reputation.

Late delivery

Products are not delivered on time as promised or expected, causing inconvenience to customers and possibly losing their trust in the brand.

Broken or damaged during transportation

The product is damaged or damaged during transportation due to deficiencies in product protection or packaging, or due to careless transportation.

Wrong delivery address

The product is sent to an incorrect address or does not match the information provided by the customer, leading to failed delivery or return.

Omissions in delivery information

Inaccurate or incomplete shipping information, resulting in failed deliveries or inconvenience to customers.

Solutions for common basic errors in garment production

Garment production errors in quality

Apply a strict quality control process: Establish a clear and strict quality control process from the initial to final stages of the production process. Ensure that every step of production is inspected to detect and correct quality issues promptly.
Employee training: Train employees on quality inspection procedures and standards to be followed. Increase awareness of the importance of quality assurance in every stage of production.

Garment production errors regarding production stages

Optimize production processes: Evaluate and optimize production steps to ensure efficiency and save time. Eliminate unnecessary steps or optimize production sequences to minimize waste and enhance productivity.
Using advanced technology: Applying modern technology and equipment to enhance precision and performance in the production process. Use automated machinery and production management systems to reduce errors and increase accuracy.

Garment production errors regarding transportation

Dialogue with shipping partners: Establish a reliable and experienced shipping partner. Negotiate detailed shipping agreements and ensure that shipping processes are carried out on time and in an efficient manner.
Control and Track: Use tools and systems to control and track the shipping process from factory to goods arriving at destination. This helps minimize the risk of loss and malfunction during transportation.

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