Every stitch matters. After each shirt or pair of pants leaves the sewing machine, it embarks on a crucial journey: the garment quality inspection process. This meticulous step ensures that only the finest pieces reach your wardrobe. Let’s dive into the details of this quality checkpoint.
Why is a quality inspection process crucial for garment products?
Garment product quality inspection – Implementing a garment quality inspection process is vital for ensuring product quality, meeting customer expectations, and enhancing your business reputation. Here’s why:
- Guaranteed product quality: This process identifies defective products before they reach customers, ensuring you deliver the best possible quality.
- Enhanced business reputation: Consistently providing high-quality products leads to satisfied customers and a stronger brand image.
- Cost savings: Detecting and eliminating defective products early on minimizes the need for costly re-exports or returns.
- Evaluating worker and managerial expertise: The inspection process can reveal areas for improvement in both worker skill levels and managerial oversight.
Garment Product Quality Inspection Process:
Garment product quality inspection – Checking Fabric Color
This initial step verifies whether the raw materials used meet the requirements. It’s crucial because a large amount of fabric is used for multiple garments, and choosing the wrong material can be costly. Different fabrics have unique characteristics, so careful inspection before sewing is essential.
Color testing involves checking for fading, color matching against the sample, and verifying the correct combination of colors in the final product.
Checking Product Dimensions
Garment product quality inspection each garment has specific size specifications (e.g., XXS to XXL for shirts). Inspectors use measuring tapes to ensure all dimensions comply with industry standards. For example, a woman’s size S might be:
- Bust: 75cm-80cm
- Waist: 63cm-65cm
- Hip: 87cm-89cm
Garment product quality inspection – Assessing Sewing Thread Quality
Product sturdiness relies heavily on the quality of the sewing thread. Inspectors manually stretch the seams to evaluate thread strength and stitching integrity. The strong, well-processed thread won’t reveal itself excessively when pulling the fabric, and there should be no large holes from needle punctures.
Garment product quality inspection – Design Verification
The completed garment is meticulously compared to the original design sample to ensure 100% accuracy. Contractual errors in the design stage require compensation if the produced garment deviates from the approved sample.
Every detail, from the neckline and armscyes to the body fit (loose or fitted), pockets, hem, and design elements, must precisely match the standard design.
Zipper Quality Inspection
Inspectors check zippers for smooth operation and potential replacements. Defective zippers can cause other problems when sewn into garments. Both sides of the zipper are examined for straight stitching and alignment, as mismatched sides prevent proper closure.
Garment product quality inspection – Fabric Elasticity Test
While often checked before sewing, fabric elasticity is re-evaluated after completion to confirm it meets the required stretch level. This step can be skipped for non-stretchy materials like khaki or kate, but fabrics prone to shrinkage after processing or water exposure require this final check.
Label Inspection
Each garment should have a properly sewn-on label with care instructions for extended product life. Additionally, the label displays important information like size and other relevant data.
Garment product quality inspection – Button Position and Quality
Inspectors verify the correct button placement and consistent spacing between garments with buttons, as this impacts the aesthetics when worn. They measure the distance from the collar to the first button and ensure even spacing between all buttons.
Button quality is also crucial. Inspectors identify and replace brittle plastic buttons susceptible to weather damage. They also check for alignment between buttons and buttonholes to prevent fraying or enlarging the holes during use.
Logo and Slogan Accuracy
Inspectors meticulously compare the design and wording against the customer’s original sample for custom-made uniforms with logos or slogans. Logos and slogans hold significant meaning for each group, so printing or embroidery errors are unacceptable.
In conclusion, by following these meticulous steps, garment product quality inspection ensures that each product delivered meets the highest standards, reflecting your commitment to excellence and customer satisfaction.